Exchanger Fabrication
Specializing as a one-stop-shop for design, fabrication, and installation of all types of exchangers, tube bundles, vessels, plugs and more, Gulf Coast Exchanger is your one-contract source since 2015.
About Gulf Coast Exchanger
Gulf Coast Exchanger offers full-service design, fabrication, re-tubing and repair services 24 hours a day to satisfy its customers’ demanding maintenance and turnaround requirements.
With a new state-of-the-art, 51,000-square-foot plant, Gulf Coast Exchanger’s machining and fabrication abilities are endless. Rigorous planning, sequencing and quality controls promote productivity, eliminate delays and assure projects stay on budget and on time.
One Call. Done.
Gulf Coast Exchanger brings a comprehensive full-service offering of design, fabrication, re-tubing and repair services 24 hours a day. Gulf Coast Exchanger machining and fabrication capabilities are extensive with a high degree of consistency and predictability in safety, quality, responsiveness, and customer satisfaction.
Cost Effective.
Why use others when you can use Gulf Coast Exchanger? Gulf Coast Exchanger provides fabrication services back by rigorous planning, sequencing and quality controls that promote productivity, elimination of delays and assures projects stay on budget and on schedule. It’s that simple!
Fast Response
We know the fact, that “time is money.” As such, Gulf Coast Exchanger can accommodate 24/7 fabrication services in our state-of -the-art facility. This keeps your project moving forward to completion.
Always Safe
Our number one priority! Gulf Coast Exchanger ensures our people are properly trained, our equipment is inspected and well maintained, and processes are in place to maximize our goal of everyone returning home the same way they arrived. Every task, every project, every time!
Exchanger Fabrication
Gulf Coast Exchanger’s machining and fabrication abilities are endless. Rigorous planning, sequencing and quality controls promote productivity, eliminate delays and assure projects stay on budget and on time.
Gulf Coast Exchanger is located on a 10-acre tract directly across from Gulf Coast Fabricators at its Beaumont, Texas, complex. Its experienced staff of design engineers and crafts personnel is always available to offer solutions to your most challenging exchanger, pressure vessel and machining hurdles.
We’re your best source and choice for the very best in:
- Shell and tube exchangers (fabrication and repair)
- Tube bundles (new and re-tube)
- Pressure vessels
- Job shop machining
- Tube plugs (standard and custom)
- Vibration mitigation technology
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CAPABILITIES
- 51,000 square foot state-of-the-art facility
- Vertical boring mills up to 108″ in turn
- Horizontal boring mills
- Bundle Extractor and 72″ diameter bundle saw
- Nine Computer Numerical Control (CNC) mills and lathes
- CNC drilling capable up to 108″ diameter
- Large-capacity welding positioners and manipulators
- Orbital tube welders and hydraulic extractor
- Electro Slag Strip and MIG Weld Overlay Stations
- Orbital Tube End and Sub-Arc Welders
- Water Jet and Plasma Tables
- 60-ton Overhead Crane
Our Facility
Because all project phases are handled in-house, we can manage quality throughout fabrication and repair. Quality assurance generates predictability and cost efficiency, for better protection of your bottom line.
Our Values
Exceed our customers’ expectatioins by offering unique design alternatives, both thermal and mechanical, that result in product enhancement. It is also to ensure:
- Continuous Safety Improvement – Every Project, Every Day
- Dedication to Success of Our Customers and Employees
- Integrity, Confidentiality, and Respect for all Customers, Employees, and Contractors
- Protect Our Customer’s Economic Resources
- Complete Every Project Right, the First Time
- Rely on Audits and KPIs to Prove Cost-Effectiveness
- Continuous, Long-term Financial Strength & Stability
Gulf Coast Fabricators has an award winning safety culture, programs, and training. Our perpetual goal is zero recordables.
We rigorously adhere to our customer and industry standards through comprehensive internal processes that ensure:
- Competency: Skilled Training Programs and Certifications
- Safety Culture: Weekly audits, site audits, behavior observation, validated task completion audits, management assessments, worker location audits, a 52-week training program, supervisor training, and JSA evaluations and process audits
- Hazard Recognition and Identification: Crew-generated JSA processes, audits, and training for everyone including supervisors
In each project, in every task, and every day Gulf Coast Fabricators drives a comprehensive safety culture to protect our customers and our people.
- Required Regulatory Safety Training
- Skills Assessments for Construction Trades
- Behavior-based Safety Training
We successfully attract, train, reward, and retain the best in specialty craft and services workers.
Our consistent and predictable workforce means you often see the same people year after year on your projects or handling your maintenance in a safe and cost effective manner.
With our vast employee base, our safety culture, productivity, and cross-skill capabilities mean we can apply what you need, when you need it most, reducing labor and safety risk to your operation.
GULF COAST EXCHANGER
Why Choose Us?
Gulf Coast Exchanger customers achieve high-performance design, fabrication, and installation of critical exchanger components during construction, maintenance, and turnaround efforts.
Because we can do everything in-house, and because of our partnership and affiliate companies you can benefit through lower cost and an optimized project.
WHO WE WORK WITH
Our Customers
The REP Methodology
End-to-End Exchanger Fabrication Predictability
Responsive
Quick engagement, flexible and nimble, innovative, available and ready resources, access to company leadership, focused project oversight, customer outcome-driven results, full range of services and personnel, fast matching of solution to need, and a diverse workforce.
Economical
Vertical and horizontal services integration, high-performance services and personnel, outstanding productivity rates, tight internal controls, waste elimination processes, strict customer schedule adherence, and a keen eye on customer budget and actual costs.
Predictable
Proven performance, high employee retention, minimal short-service workers, high product quality, low rework rates, best-in-class safety culture, dedicated and experienced resources, and a focus on your success every step of the way.
Contact Us
What Exchanger Can We Make for You?
Gulf Coast Exchanger
9690 Walden Road
Beaumont, TX 77720
M: (409) 866-6721
Mailing:
PO Box 20979
Beaumont, TX 77720
Leadership
W. Russell Miller, PE – Vice President
Jonathan Breaux – Estimating Engineer
Ethan Welch – Plant Manager
The Gulf Coast Shops
Comprehensive and high-performance services in support of general contractors and owner-operators in their construction, maintenance, and turnaround projects.
Your primary source for pipe, structural, sheet metal, and exchanger fabrication.
The best, safest, and most cost-effective choice for petrochemical and refinery owners and operators to achieve reliable and high-quality products, and a long-lasting and high-performance operational environment.
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